How to Fit a Rhino Van Roof Rack: Step-by-Step Guide

Installing a Rhino van roof rack is one of the best ways to increase your van’s carrying capacity, improve organisation, and safely transport ladders, pipes, tools, and materials. Whether you are fitting a roof rack to a work van or upgrading your commercial vehicle, this guide will walk you through the installation process step by step.

At Plyline North East Ltd, we supply and fit high-quality Rhino roof rack systems for a wide range of vans across the UK.

Tools You May Need

Before starting the installation, make sure you have:

• Socket set
• Spanner set
• Torque wrench
• Tape measure
• Step ladder
• Screwdrivers
• Silicone sealant (if required)
• Rhino fitting kit and instructions

Step 1: Check the Roof Rack Components

Carefully unpack the Rhino roof rack kit and check all parts are included. Most kits contain:

• Crossbars
• Side rails
• Mounting brackets
• Bolts and fixings
• Rubber seals and covers
• Installation instructions

Lay the components out clearly before beginning assembly.

Step 2: Locate the Roof Mounting Points

Most modern vans have factory mounting points hidden beneath roof trim covers. Remove the covers carefully to expose the threaded fixing points.

Check your van handbook if you are unsure where the mounting positions are located.

Step 3: Assemble the Roof Rack

Follow the manufacturer’s instructions to assemble the side rails and crossbars on the ground before lifting them onto the vehicle roof.

Ensure:

• All bolts are loosely fitted initially
• Crossbars are evenly spaced
• Rubber protection strips are installed correctly

Do not fully tighten fixings until the rack is positioned correctly.

Step 4: Position the Rack on the Van Roof

With assistance, carefully lift the assembled roof rack onto the van roof and align it with the mounting points.

Check:

• The rack sits evenly
• There is equal spacing on both sides
• No components interfere with roof antennas or doors

Step 5: Secure the Mounting Brackets

Attach the mounting brackets using the supplied bolts and tighten gradually.

Use a torque wrench where recommended to avoid over-tightening. Proper torque settings help prevent damage to the roof or rack system.

Step 6: Tighten and Inspect the Roof Rack

Once fully aligned:

• Tighten all fixings securely
• Check crossbars are level
• Ensure there is no movement or rattling
• Fit any end caps or aerodynamic covers

After installation, perform a short test drive and recheck all bolts.

Roof Rack Safety Tips

To keep your Rhino roof rack safe and secure:

• Never exceed the maximum roof load limit
• Distribute weight evenly across the rack
• Secure ladders and cargo properly
• Regularly inspect bolts and fixings
• Remove debris and dirt from the rack system

Professional Rhino Roof Rack Installation

If you would prefer professional installation, Plyline North East Ltd offers expert fitting services for Rhino van roof racks, ladder racks, and van accessories. Our experienced team can help you choose the right roof storage solution for your van and business needs.

We also supply:

• Van plylining
• Ply racking systems
• Van shelving
• Vehicle security upgrades
• Ladder rollers and pipe carriers

Contact Plyline North East Ltd today for expert advice and professional van accessory installation services.